KY304-Automatic Horizontal Round Bottle Labeling Machine

Description

Basic purpose:

This equipment is specifically created for applying labels on slender cylindrical objects in a circumferential and semi-circular manner. It utilizes horizontal conveying and labeling techniques to enhance stability and increase labeling productivity. Additionally, there is an option to include an encoding or inkjet printing device on the labeling head to print essential information such as production date, batch number, and barcode on the label. Moreover, an optional inkjet printer can also be incorporated into the conveyor belt to print necessary details like production date, batch number, barcode, etc. either before or after the labeling process.

Extent of application.

1. Self-adhesive labels, self-adhesive films, electronic supervision codes, barcodes, etc., are commonly used for glass tubes, sampling tubes, steel tubes, and other slender cylindrical or conical products in various industries such as medicine, cosmetics, electronics, hardware, and plastics.

2. Examples of applications include labeling adhesive bottles, solid glue bottles, oral liquid bottles, pen holders, lipstick tubes, and more.

work process:

1. Fundamental operational concept: The wheel for separating bottles divides the items and positions them onto the conveyor belt. Upon detection of a passing product by the sensor, a signal is transmitted to the labeling control system. This system activates the appropriate motor to apply and affix labels at specified spots on the product. Subsequently, the product moves through the labeling mechanism, where the label is wrapped around it to finalize the labeling procedure.

Process flow: Placing the product (in the feed hopper) -> Separating and spreading the product on the conveyor chain roller -> Transporting the product -> Inspecting the product -> Labeling -> Applying the label -> Gathering the labeled products.

Technical Parameters:

– The accuracy of labeling is within ±1.0mm, excluding any errors related to the product or label.
– The labeling speed ranges from 40 to 180 pieces per minute, depending on the size of the product.
– This labeling machine is suitable for products with a diameter ranging from Ø10mm to Ø30mm.
– The applicable label sizes are as follows: length should be between 20mm and 100mm, and width should be between 20mm and 130mm.
– The overall dimensions of the machine are approximately 1981mm in length, 700mm in width, and 1396mm in height.
– It requires a power supply of 220V/50Hz and has a weight of about 375Kg.
– The applicable label inner diameter is Ø76mm, while the applicable label outer diameter is Ø280mm.
– The voltage required for operation is 220V, and the power consumption is 820W.

Features:

1. It utilizes a side-horizontal roller conveying mechanism with an inclined conveyor chain to align bottles automatically, ensuring smooth conveying and labeling. The labeling speed can reach 40~180 bottles/minute, leading to significant savings in labor and resources.

2. Through the use of flexible bottle dividing and labeling technology, the process is smooth and efficient, resulting in a bottle breakage rate of less than one in 100,000.

3. The system boasts excellent label quality with high accuracy in label start and end alignment. The roller covering guarantees smooth, wrinkle-free, and bubble-free labels, ultimately enhancing the overall packaging quality.

4. With an advanced electrical control system comprising Panasonic PLC, Kunlun Tongtai touch screen, Panasonic needle photoelectric eye, and German SICK label detection photoelectric eye, the machine ensures high stability for 24/7 high-speed operation.

5. Featuring fully automatic photoelectric tracking, the system ensures all products are labeled correctly. It also includes automatic correction for missing labels and label waste prevention, showcasing intelligent control capabilities.

6. Constructed mainly from stainless steel and high-grade aluminum alloy materials, the machine meets GMP production standards with a sturdy structure and an aesthetically pleasing appearance.

7. The system includes a fault alarm function, production counting, power-saving features, production quantity setting prompts, and parameter setting protection functions to streamline production management.

Optional features:

1. Function of hot stamping/coding.
2. Function of automatically collecting materials (based on the product).
3. Function of automated feeding (tailored to meet customer specifications).

Label production requirements:

1. The spacing between labels measures 2-4mm.
2. There is a 2mm gap between the label and the bottom of the bottom paper.
3. The label backing paper is composed of Glacin material, known for its excellent toughness and resistance to tearing.
4. The roll core has an inner diameter of 76mm and an outer diameter that does not exceed 280mm. The labels are arranged in a single row.