KY501-Automated Inline Flat and Curved Surface Labeling System

Description

**Basic Purpose:**

This system is designed to integrate into production lines to label passing products, both on flat and curved surfaces, enabling unmanned labeling operations online. For example, it can be used in conjunction with an inkjet conveyor belt to label objects passing through.

**Operating Principle:**

– **Core Working Principle:** Sensors detect products passing through and send signals to the labeling control system. The control system activates the motor to dispense labels and stick them to the designated position on the product. As the product passes through the labeling roller, the label is rolled onto it, completing the labeling process.

**Operating Procedure:**

1. Products are fed into the system (connected to the production line).
2. Products are conveyed on the conveyor belt.
3. Product detection (or receiving external signals).
4. Labeling operation.
5. Over-labeling operation.

**Applicability:**

– **Applicable Labels:** Including adhesive labels, electronic supervision codes, barcodes, etc.
– **Applicable Products:** Suitable for use with pillow packing machines, automatic assembly lines, printing machines, etc., for online labeling.
– **Applicable Industries:** Widely used in packaging, food, toys, daily chemicals, electronics, pharmaceuticals, and other industries.
– **Application Examples:** Labeling barcodes on digital product packaging boxes, pre-labeling film bags before molding, labeling plastic products on plywood, PCB circuit boards, assembly lines, etc.

**Technical Parameters:**

Here are the technical parameters for the standard model. Other special requirements and functions can be customized according to customer needs:

– **Applicable Label Length (mm):** 6mm to 250mm
– **Applicable Label Width (Paper Width/mm):** 6mm to 130mm
– **Applicable Product Size (Length × Width × Height/Thickness):** No requirements (depending on conveyor parameters)
– **Applicable Label Roll Outer Diameter (mm):** φ280mm
– **Applicable Label Roll Inner Diameter (mm):** φ76mm
– **Labeling Accuracy (mm):** ±1mm
– **Label Dispensing Speed (meters/minute):** Stepper: 19m/min, Servo: 25m/min
– **Labeling Speed (pieces/minute):** Stepper: 40 to 150 pieces/min, Servo: 50 to 200 pieces/min
– **Weight (kg):** Approximately 70kg
– **Frequency (Hz):** 50Hz
– **Voltage (V):** 220V
– **Power (W):** 330W
– **Equipment Size (mm) (Length × Width × Height):** 1100mm×700mm×1450mm

**Product Features:**

– **Easy Installation:** Can be directly installed on conveyors and packaging machines, can operate independently or in linkage, realizing automatic labeling and unmanned production.
– **Flexible Application:** Equipped with different labeling mechanisms to achieve labeling on flat and curved surfaces.
– **Convenient Adjustment:** Single-column structure, easy to adjust, labeling head with six degrees of freedom (x/y/z), can flexibly match different conveyors.
– **High Labeling Accuracy:** Label path deviation correction mechanism prevents label misalignment, precise label dispensing driven by micro-stepping motor.
– **Intelligent Control:** Automatic photoelectric tracking, with functions such as labeling only when products are present, automatic correction when no label is detected, automatic label detection, etc., to prevent missing labels and label wastage.
– **Touch Screen Interface:** Fully annotated in Chinese with comprehensive fault prompts, making parameter adjustments simple and convenient, and operation easy.
– **High Stability:** Controlled by Panasonic PLC, color touch screen, micro-stepping motor, and fiber optic sensor control system, precise control, and support for long-term operation.

**Optional Functions:**

1. Hot stamping/inkjet printing function
2. Mobile bracket
3. Other functions (customizable according to customer requirements)